McGunn Easy Series
Easy120
Specs | Operation | Delay
Settings | Wiring Info | Troubleshooting | Parts
List
Easy120V/120A
Specs | Operation | Programming | Wiring
Info | Troubleshooting | Parts
List
 Easy120
has 120 tube vending capacity with a manual drop to an isolated inner compartment.
Door delay is factory set to 10 minutes and vend delay is set to 2 minutes
by an internal DIP switch. External key switches control door and vending security.
An Armored Car key allows immediate door access.
The Easy120V is almost identical to the Easy120 mechically, but adds two bill
validators and more sophistocated software features. The 120V supports 100
users, financial reports, and an audit trail. Delays, column values and so
forth are programmable.
Easy120A is essentially an Easy120V without validators (only one inner compartment).
 Easy120 Literature/Operator
Manual
Easy120V
Literature
Easy120V
Operator/Programming Manual
Easy120A
Operator/Programming Manual
Easy120 Service Manual
Easy120V
Service Manual (Use for Easy120A)
Easy120 Specifications
Footprint — 32”H x 20”W x 20”D
Panel Depth — 5”
Weight — 270 lbs (approx., empty); 320 lbs (approx. ship)
Boltwork — 5 Point
Hinge — Continuous, heavy duty full length
Manual Drop — Drawer, 4.5” x 1.5”
Inner Compartment — Key locked
Tube Capacity — 120 Tubes (10 columns, 12 tubes/column); Internally loaded
Vend Mechanism — Solenoid activated release for hand operated knob cycle
vending
Vend Delay — 2 Minutes default (adjustable by DIP switch 0 to 15 minutes)
Alt Vend — 30 Second Vend Delay (MGR key must be ON)
Door Delay — 10 Minute default (adjustable by DIP switch 0 to 15 minutes)
Armor Car Support — Key override of door delay for instant access
Keys — MGR, VEND, ACO (Armored Car), and Inner Compartment
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Easy120 Operation
Loading Tubes
• Open the outer door.
• Put rolled coin or bills into empty tubes.
• Insert full tubes into appropriate columns. Stickers on the interior
of the vend assembly indicate the number of tubes in each column. Tubes may
be loaded with either end facing forward.
Vending Tubes
• Insert the VEND key and turn to ON.
• Press the number button corresponding to the column you want to vend
from.
• Rotate the release knob for the selected column.
• Collect your tube from the dispensing tray.
• The vend delay cycle must finish before you may vend again (the default
delay is 2 minutes unless using the ALT VEND feature).
Alt-Vend Feature
Note: This proceedure is used to enable a 30 second vend delay.
• Insert the MGR key and turn to ON.
• Press the ALT VEND button.
• The vend delay switches to 30 seconds.
• Press the ALT VEND button again to switch back to the normal vend
delay.
• Switch the MGR key to OFF to disable the 30 second delay feature.
Manual Drops
• Pull out the manual drop drawer.
• Insert drop envelope into drawer.
• Push manual drop in fully. The drop envelope will fall into a secure
inner compartment.
Opening the Outer Door
• Insert the MGR key and turn to ON.
• Press the DOOR button.
• The DELAY/READY indicator will turn red (this indicates a delay is
in progress).
• The MGR key may be removed during the delay cycle if desired.
• At the end of delay cycle both indicators turn green.
• Insert the MGR key and turn to ON.
• Press the DOOR button.
• The DOOR indicator will turn off.
• IMMEDIATELY turn the handle and open the door.
• The door will automatically lock when you close the outer door.
Armored Car Access
• Insert and turn the ACO key.
• While holding the ACO key, IMMEDIATELY turn the handle and open the
door.
• The door will automatically lock when you close the outer door.
Opening the Inner Door
• Open the outer door by normal or Armored Car proceedure.
• Insert the inner door key into the inner door lock and turn.
• The inner door pulls down to allow access to the inner compartment.
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Easy120 Delay Settings
On the main circuit board you will find an eight segment DIP switch marked
S2. This DIP switch is used to adjust the DOOR DELAY and VEND DELAY values.
Default Setting
By factory default it is configured with segments 2, 4, and 6 ON and all other
segments OFF. This combination sets a 10 minute DOOR DELAY with a 2 minute
VEND DELAY.
Custom Setting
Delays are in units of minutes. With power off change the DIP switches to obtain
the desired delay values. Turn power on and the electronics will recognize
the new delay settings.
Vend Delay
Segment 5 ON increases Vend Delay by 1 Minute.
Segment 6 ON increases Vend Delay by 2 Minutes.
Segment 7 ON increases Vend Delay by 4 Minutes.
Segment 8 ON increases Vend Delay by 8 Minutes.
Minimum delay is 30 seconds with segments 5-8 OFF. All additions listed above
start from 0. Enable ALT VEND to force the Vend Delay to 30 Seconds regardless
of the DIP Switch setting.
Door Delay
Segment 1 ON increases Door Delay by 1 Minute.
Segment 2 ON increases Door Delay by 2 Minutes.
Segment 3 ON increases Door Delay by 4 Minutes.
Segment 4 ON increases Door Delay by 8 Minutes.
Minimum Door Delay is 0 with segments 1-4 OFF.
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Easy120 Wiring Info
Armored Cable: Red, Blue, and Black to J26; Red and Black to LCD module.
Vend Key Switch: Orange wires to J27.
MGR Key Switch: White wires to J27.
ACO Key Switch: Red and black wires to J22.
LCD Module Data: Flat ribbon cable to J23.
Keypad Membrane: Flat ribbon cable to J5.
Ready/Delay LED: Red (top), black, white wires to JP7.
Door LED: Black (top) and white wires to JP8.
Vend Solenoids: Blue wire pairs to associated J7 connector.
Lock: Orange and Black (top two wires of RJ45 at lock) to J7 LOCK1 connector.
Vend Drop Sensor Transmitter: Yellow and Black wire harness to J21.
Vend Drop Sensor Receiver: Yellow, Black, and Yellow wire harness to J25.
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Easy120 Troubleshooting
Introduction
Most problems will fall into one of these categories: mechanical/door operation,
vending, power, or electronics. If you can successfully determine the nature
of the problem you can greatly reduce the number of possible causes.
Power
If the unit has no power, the display will be off, both LEDs will be off, and
there will be no response from the keypad.
External Power
The unit is powered by an external DC power supply (Part 15000346). Measure
the output voltage to determine power supply operation up to the back of
the safe (only +12 VDC and +5 VDC and common are used). If the problem is
external verify the outlet has power and replace the power supply if faulty.
If the power supply output is good and everything is connected properly,
the problem is inside the safe.
Internal Power
Possible problems include the cable harness, the LCD display module, or the
main board.
Internally power runs on two sets of wires from the rear of the safe through
an armored cable to the door.
Inside the back of the safe: two black wires carry power common from Pin 1
of the jack to J26 (main board) and the LCD module. A blue wire carries +12
VDC from Pin 3 on the jack to J26 on the main board. Two red wires carry +5
VDC from Pin 5 of the jack to the LCD module and main board J26.
Disconnect J26 and the molex connector to the LCD panel and check for correct
voltages at each plug (blue = +12 VDC and red = +5 VDC relative to black).
If the armored cable is okay, the problem is either the LCD module or the main
board. Plug J26 in and see if the Heartbeat LED on the main board blinks. If
not, the problem is definitely the main board. If the Heartbeat indicator does
blink, the problem is more likely to be the LCD module.
Vending
Vending problems may include an empty column, a tube jam, a solenoid problem,
a vend drop sensor problem, or an electronics problem.
Tube Jam or Empty Column
Open the door and visually inspect to make sure there are tubes in the column
and there is no jam. If the column is jammed clear the jam.
Solenoid or Main Board
While attempting to vend from the problem column, verify the solenoid energizes
(pin pulls up) when the screen indicates it should. If the solenoid does
not, check the connection to the main board. Check the voltage to the solenoid
at the main board connection while attempting to vend to determine if the
problem is the solenoid or the main board.
Vend Drop Sensor
If the safe vends properly but the tube count does not decrement or if the
solenoid remains energized even after you physically vend a tube there is
a problem with the vend drop sensor. Check the physical mounting of the vend
drop sensor transmitter and receiver boards and check for any obstructions
of the beam across the tray area. Check electrical connections at sensor
boards (transmitter on hinge side, receiver on open side) and main board
J21 and J25. Check continuity of sensor cables. Replace both boards only
if no other problem is found.
Vend Key Switch
If the vend key switch or its wires fail, the keypad will not respond to any
attempts to vend even though the display will work and the door will still
operate.
Keypad
If the keypad membrane is damaged one or more columns may not respond when
you attempt to vend.
Outer Door
Possible outer door problems preventing operation may include handle/cam failure,
stuck or blocked bolt work, lock failure, main board failure, key switch
failure, or a wiring problem with a switch or the lock.
Mechanical
Pressure on the inside of the door from items stuffed inside can make it very
difficult to open the door. The best solution if this happens is to apply
pressure to the front of the door while turning the handle. Damaged or jammed
bushings can cause similar symptoms. If the handle cam is loose the handle
will turn without moving the bolt work.
Electrical
Using the normal door procedure attempt to open the door. If nothing happens
when you press the DOOR button, the problem is the keypad. If both LEDs turn
green at the end of the delay but the DOOR LED does not go off when you turn
the MGR key, the problem is the MGR keyswitch. If either of the above are
the problem, the ACO key should still be able to open the door. If the LEDs
respond properly to the MGR keyswitch yet you cannot open the door using
the Normal or Armored Car Door Procedure the problem is probably either a
lock failure or lock cable.
Main Electronics
The main board is the heart of the Easy120. Component failure on the main board
can manifest in any number of ways ranging from intermittent door or vending
problems to complete display failure, garbled display, inability to count
tubes, or otherwise failure to properly respond. The main board constantly
checks itself as evidenced by a flash of the Heartbeat LED about once per
second. If the Heartbeat LED does not blink the main board should be replaced.
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Easy120 Parts List
ELECTRONICS
15200100 Easy120 Main Board
15000346 External Power Supply
15200153 Armored Power Harness
15200157 Spring-loaded Keyswitch: ACO
15200151 Single Key Switch Cable (J22)
800316 Keyswitch (2): VEND & MGR
15200150 Dual Key Switch Cable (J27)
801061 Keypad Touch Membrane
15200154 LCD with Harness
15008102 LED, Ready/Wait Bicolor Red/Green
15000389 LED Cable, Ready/Wait (JP7)
15008004 LED, Door Green
15000390 LED Cable, Door (JP8)
15000391 LED Lens (2)
15016000 Outer Door Lock
15200152 Lock Cable
15200200 Drop Transmitter Board
15200251 Drop Transmitter Cable (J21)
15200201 Drop Receiver Board
15200250 Drop Receiver Cable (J25)
801150 Solenoid, w/ nut and wires (10)
VENDING HARDWARE
701326 Solenoid Mounting Bracket
701428 Solenoid Cover
801189 Solenoid Lock Washer (10)
800303 Drop Module Screw 7/16 6-32 (4)
600883 Vend Assembly Chassis
801057 Vend Casting (10)
801160 Vend Casting Set Screw (10)
801062 Vend Casting Rear Bushing (10)
801063 Vend Casting Front Bushing (10)
801058 Vend Casting Spindle (10)
801084 Vend Knob (10)
INTERIOR HARDWARE
600884 Inner Door
701315 Inner Door Hinge Assembly
801109 Key Lock, Inner Door
600823 Manual Drop Drawer (w/ back stop parts)
GN-4014 Drawer Back Stop
GN-1028 Bolt, Drawer Back Stop
G-3223 Locknut, Back Stop 9/16” Hex, 3/8-16 (2)
800215 Cable Clamp 5/16 (4)
701334 Rear Connector Plate
801094 Connector Plate Screws (4)
DOOR HARDWARE
3914 T-Handle
701327 Handle Spacer
701328 Handle Cam
G-3223 Locknut, Handle 9/16” Hex, 3/8-16
600828 Bolt, One-Piece
701323 Bolt Guide Bushing (3)
801096 Bolt Nylon Washer (3)
801097 Bolt Flat Washer (3)
G-3154 Bolt Locknut 1/2” Hex, 5/16-32 (3)
701362 Hinge Assembly
G-3222 Locknut, Hinge 7/16” Hex, ¼-20 (8)
600827 Drop Tray
701319 Drop Tray Support Bracket
G-3222 Locknut, Brkt/Body 7/16” Hex, ¼-20 (2)
801093 Locknut, Brkt/Tray 10-32 (2)
G-3222 Locknut, Vend Assby 7/16” Hex, ¼-20 (4)
801092 Screw, Main Board, 8-32 5/16 Pan Ph (6)
600876 Outer Panel
06030008 Screw, Display Module 4-40 1/4 (4)
CONSUMABLES & STICKERS
801085 Tube (each)
801154 Column Stickers (for vend assby)
801155 Vend Knob Stickers
801159 Column Currency Decal Stickers
801158 Label, Vend Key
800332 Label, ACO Key
800331 Label, MGR Key
801156 Warning Label, Store Window
801157 Warning Label, Safe
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Easy120V Specifications
Footprint — 32”H x 20”W x 20”D
Panel Depth — 5”
Weight — 270 lbs (approx., empty)
Boltwork — 5 Point
Hinge — Continuous, heavy duty full length
Manual Drop — Drawer, 4.5” x 1.5” to key locked inner compartment
Validator Drop — Two high quality single-feed validators count money and
input bills to a separate key locked inner compartment.
Tube Capacity — 120 Tubes (10 columns, 12 tubes/column); Internally loaded
Tube Count — Manual fill, auto-decrement
Vend Mechanism — Solenoid activated release for hand operated knob cycle
vending
Vend Delay — 2 Minute default (programmable 0 to 99 minutes)
Door Delay — 10 Minute default (programmable 0 to 99 minutes)
Users — Master 00 (default PIN 111111) for programming; Users 01 - 99 (4-digit
PIN) for operation.
Vend Threshold — Default: not set (Limit maximum vend amount per user per
period)
Armor Car Support — Key override of door delay for instant access
Keys — ACO (Armored Car), Manual Drop Inner Compartment, Validator Drop
Inner Compartment, Validator Service Door
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Easy120V Operation
Operational Overview
• Most Easy120V operations involve logging in (up to 100 Users supported)
using the keypad for security.
• The Master User code is used to setup the safe configuration and
edit Users. Users 01 to 10 can do all operations shown on this page. Users
11 to 99 are the same except they cannot open the door.
• The keypad features an LCD display, four function buttons (F1 – F4),
number buttons, a CANCEL button and an ENTER button. The F1/F2/F3/F4 buttons
are used to select menu options.
• The system tracks the most recent 1000 events in the audit history.
• Keys are used to operate locks on inner doors, the validator service
door, and the armored car switch.
• The vending system holds up to 120 tubes and tracks tube inventory.
• Two bill validators authenticate and track all money totals through
validated drops.
• Numerous reports are available to track activity.
Manual Drops
• A manual drop drawer is provided for making secure drops of cash.
• Pull out the drawer, insert money, close drawer.
• The money falls into a phish-resistant isolated locked inner compartment.
• To remove manual drop money, open the outer door and use your manual
drop key to open the compartment.
Validated Drops
• Enter your User Number, press ENTER.
• Enter your 4-digit PIN, press ENTER.
• Select VAL. DROP (F4 or F4 then F2 as directed).
• Insert bills into validators.
• Press the CANCEL button to end the drop.
• A Drop Receipt will print automatically showing the total dropped.
Vending Tubes
• Enter your User Number, press ENTER.
• Enter your 4-digit PIN, press ENTER.
• Select VEND MONEY (F1), enter the COLUMN NUMBER, then press the ENTER
button.
• Rotate the release knob for the selected column.
• Collect your tube of change from the dispensing tray.
• Tube count automatically subtracts tubes as they are vended.
• The vend delay must be satisfied before you may vend again.
Checking Tube Count
• Enter your User Number, press ENTER.
• Enter your 4-digit PIN, press ENTER.
• Select COLUMN BALANCE (F2 or F3 as directed).
• Enter the number of the column to check and press ENTER. The balance
will be displayed. Repeat as needed.
Loading Tubes
• The outer door must be open to load tubes. Refer to the DOOR OPERATION – NORMAL
procedure below. Tubes may be inserted with the open end facing either way.
If you track tube inventory you must tell the system at the time you open the
door how many tubes are going to be loaded into the vend system by the time
you’re ready to close the door.
Door Operation – Normal
• Enter your User Number (01 to 10 only), press ENTER.
• Enter your 4-digit PIN, press ENTER.
• Select OPEN DOOR (F2).
• If a delay is set, wait until the delay ends on the screen. You then
have up to five minutes to repeat the above steps.
• If you are emptying the contents of the validated drop compartment
press F1 to reset the validated cash total and print the Deposit Report for
bank deposit, otherwise press F2.
• IMMEDIATELY turn the handle and open the outer door.
• If you are loading tubes, immediately press F1 and follow the instructions
on the screen to tell the system how many tubes will be loaded into each column.
• Use your inner compartment keys to open manual or validated drop
doors as needed. Load tubes if applicable.
Door Operation – Armor Car Access
• Enter your User Number, press ENTER.
• Enter your 4-digit PIN, press ENTER.
• Select OPEN DOOR (F2).
• Insert and turn the Armored Car Key.
• IMMEDIATELY turn the handle and open the outer door.
• A Deposit Report will print automatically.
• Use your inner compartment keys to open manual or validated drop
doors as needed.
• Note: Using the Armored Car Access procedure does not allow you to
enter new tube inventory totals.
About Reports
• The CASH ON HAND Report shows the total money in the validated drops
and the vending system.
• The GRAND Z Report shows total net activity (money loaded, vended,
and dropped via validators) since the previous GRAND Z was run (usually the
previous day); this report also provides a complete audit history since the
previous GRAND Z was run. Running a GRAND Z report resets all net activity
to zero.
• The GRAND X report is identical to a GRAND Z report except it does
not reset net activity.
• The USER Report lists all User Numbers enrolled in the safe.
• The PREVIOUS CASH Report reprints the last CASH ON HAND Report.
• The PREVIOUS Z Report reprints the last GRAND Z Report.
• The DEPOSIT Report prints automatically whenever the door is opened
and you select to remove validated drop cash.
• DROP Receipts print automatically whenever you make a validated drop.
Printing Reports
• Enter your User Number, press ENTER.
• Enter your 4-digit or 6-digit PIN, press ENTER.
• MASTER User only: Select NO (F2) to PROGRAM SAFE?.
• Select PRINT REPORTS (F3 or F4 then F1).
• Select the desired report as directed.
• Collect your report from the printer.
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Easy120V Programming
About Users
• The Master User (00) has a 6-digit PIN. This code is used for programming
and running reports only.
• Users #01 to #10 have a 4-digit PIN and may: vend tubes, check the
balance in vend, make validated drops, run reports and open the door.
• Users #11 to #99 have a 4-digit PIN and may: vend tubes, check the
balance in vend, make validated drops, and run reports.
Editing the Master User
• The factory default Master User PIN code is 111111 and should be
changed immediately following installation. This code may be changed at any
time but cannot be eliminated. If you lose this code, contact McGunn Technical
Service for assistance with recovering it.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select MASTER PIN (F1).
• Enter your current Master User PIN and press the ENTER button.
• Enter your new Master User PIN and press the ENTER button.
Editing Users 01 To 99
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select USER PIN (F3).
• Enter a USER NUMBER then select ADD (F1) or DELETE (F2).
• If you chose to ADD: Assign a 4-digit PIN code and press the ENTER
button. You cannot assign the same PIN code to more than one user. If you select
a user who is already enrolled this effectively changes the User’s PIN
code.
Unit ID Number
• This is a four digit number and it prints on all reports. “Unit” refers
to the store number.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select PROGRAM UNIT (F2).
• Enter your unit number and press the ENTER button.
Setting Column Values
• Use this procedure to set the “per tube” value for each
column.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select COLUMN VALUES (F4, F1).
• Select the column to set and press the ENTER button.
• Enter the new value and press the ENTER button. Repeat these last
two steps as needed.
Setting Vend Delay
• The vend delay is the delay period following a vend you must satisfy
before you may vend again. The purpose of a vend delay is to minimize financial
loss during an armed robbery.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select VEND DELAY (F4, F2).
• Enter the desired vend delay value (in minutes) and press the ENTER
button.
Setting Vend Threshold
• The Vend Threshold limits the maximum dollar amount any one user
may vend in a specified period. You define the amount and the period.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select VEND THRESHOLD (F4, F3).
• Enter your desired dollar limit and press the ENTER button.
• Enter the time period (in minutes) and press the ENTER button.
Setting Door Delay
• The door delay is the delay period you must satisfy before opening
a door (see also DOOR OPERATION – NORMAL above). Door delays are intended
help protect against loss of money and life from an armed robbery.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select DOOR DELAY (F4, F4, F1).
• Enter the desired door delay value (in minutes) and press the ENTER
button.
Zero Vend Balance
• Use this procedure to reset all column totals to zero.
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select ZERO SYSTEM (F4, F4, F2).
• Press F1 to verify system tube count reset to zero.
Setting the System Clock
• Enter User Number 00, press ENTER.
• Enter your 6-digit PIN, press ENTER.
• Select YES (F1) to PROGRAM SAFE?
• Select DATE AND TIME (F4, F4, F3).
• Select TIME (F1) and enter the correct time as directed.
• Select DATE (F2) and enter the year, month and day as directed.
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Easy120V Wiring Info
Armored Cable: Red, Blue, and Black (power) to J26; Red and Black (+5V power)
to LCD module, Blue and Black (+12V power) to validators, Gray harness (printer)
to J4.
Validators: Black, White, and Orange sets to J2 (channel 1) and J3 (channel 2).
ACO Key Switch: Red and black wires to J22.
LCD Module Data: Flat ribbon cable to J23.
Keypad Membrane: Flat ribbon cable to J5.
Vend Solenoids: Blue wire pairs to associated J7 connector.
Lock: Orange and Black (top two wires of RJ45 at lock) to J7 LOCK1 connector.
Vend Drop Sensor Transmitter: Yellow and Black wire harness to J21.
Vend Drop Sensor Receiver: Yellow, Black, and Yellow wire harness to J25.
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Easy120V Troubleshooting
Most problems will fall into one of these categories: mechanical/door operation,
vending, power, or electronics. If you can successfully determine the nature
of the problem you can greatly reduce the number of possible causes.
Power
If the unit has no power, the display will be off and there will be no response
from the keypad.
External Power
The unit is powered by an external DC power supply (Part 15000346). Measure
the output voltage to determine power supply operation up to the back of
the safe (only +12 and +5 VDC and common are used). If the problem is external
verify the outlet has power and replace the power supply if faulty. If the
power supply output is good and everything is conencted properly, the problem
is inside the safe.
Internal Power
Internally power runs on multiple sets of wires from the rear of the safe through
an armored cable to the door. Through the armored cable: black wires carry
power common from Pin 1 of the jack to J26 (main board), the LCD module,
and validators; blue wires carry +12 VDC from Pin 3 on the jack to J26 on
the main board and both validators; red wires carry +5 VDC from Pin 5 of
the jack to the LCD module and main board J26. The armored cable also carries
the printer cable harness.
Possible problems include the cable harness, the LCD display module, validators,
or the main board.
Disconnect J26 and the molex connectors to the LCD panel and validators. Check
for correct voltages at each plug (blue = +12 VDC and red = +5 VDC relative
to black). If power at each plug checks out okay, the armored cable is okay
and the problem is either the LCD module, validators, or the main board. Plug
J26 in and see if the Heartbeat LED on the main board blinks. If not, the problem
is definitely the main board. If the Heartbeat indicator does blink, plug in
the LCD module. If the display comes on, the power problem is probably a validator.
If the display does not come on, the problem is likely to be the LCD module
although it is possible the problem could still be on the main board.
Vending
Vending problems may include tube jams, solenoid problems, vend drop sensor
problems, or electronics problems.
Tube Jam or Empty Column
Open the door and visually inspect to make sure there are tubes in the column
and there is no jam. If the column is jammed clear the jam.
Solenoid or Main Board
While attempting to vend from the problem column, verify the solenoid energizes
(pin pulls up) when the screen indicates it should. If the solenoid does
not, check the connection to the main board. Check the voltage to the solenoid
at the main board connection while attempting to vend to determine if the
problem is the solenoid or the main board.
Vend Drop Sensor
If the safe vends properly but the tube count does not decrement or if the
solenoid remains energized even after you physically vend a tube there is
a problem with the vend drop sensor. Check the physical mounting of the vend
drop sensor transmitter and receiver boards and check for any obstructions
of the beam across the tray area. Check electrical connections at sensor
boards (transmitter on hinge side, receiver on open side) and main board
J21 and J25. Check continuity of sensor cables. Replace both boards only
if no other problem is found.
Validating
The Easy120V is equipped with two bill validators. If one validator fails,
the second should still accept money. Since the validators are single-feed
type, you can feed one bill into each validator simulateously to speed up
your drops. The most common validating problem is a bill jam. When validators
become dirty they begin to reject bills. Validators also include moving parts
which wear over time requiring periodic refurbishment or replacement.
Clearing Bill Jams / Cleaning Heads
Open the validator head service door. Disconnect the validator power/data cable
plug from the side of the validator head. Open the validator head and remove
the bill jam. To clean a head use a clean lint-free rag (dry or slightly
damp) to wipe out all validator head surfaces and drive wheels. Close the
head and reconnect the power/data plug to restore the validator to service.
Validator Failure
If a validator is clean and jam-free and still does not accept bills, check
the +12 VDC power into the validator plug. If power is okay try swapping
the validator data cables at the main board. If the problem remains with
the same validator, replace the validator. If the problem moves check data
cable continuity. If the cable is okay replace the main board.
Outer Door
Possible outer door problems preventing operation may include handle/cam failure,
stuck or blocked bolt work, lock failure, main board failure, or a wiring
problem with the lock.
Mechanical
Pressure on the inside of the door from items stuffed inside can make it very
difficult to open the door. The best solution if this happens is to apply
pressure to the front of the door while turning the handle. Damaged or jammed
bushings can cause similar symptoms. If the handle cam is loose the handle
will turn without moving the bolt work.
Electrical
Use the normal door procedure and attempt to open the door. Listen carefully
to hear if the solenoid fires. If you cannot hear the solenoid fire the lock
has failed or possibly the lock cable is loose or (though less likely) the
main board may have failed.
Main Electronics
The main board is the heart of the Easy120V. Component failure on the main
board can manifest in any number of ways ranging from intermittent door,
vending, or validating problems to complete display failure, garbled display,
inability to count tubes, lock failure, partial or complete validating failure,
loss of accounting data, or otherwise failure to properly respond. The main
board constantly checks itself as evidenced by a flash of the Heartbeat LED
about once per second. If the Heartbeat LED does not blink the main board
should be replaced.
Keypad
If the keypad membrane is damaged you will find the same button fails to respond
no matter what command you try to give. When this happens replace the keypad.
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Easy120V Parts List
ELECTRONICS
15200130 Easy120V Main Board
15000346 External Power Supply
15200351 Armored Power Harness
15200157 Spring-loaded Keyswitch: ACO
15200151 Single Key Switch Cable (J22)
801217 Keypad Touch Membrane
15200154 LCD with Harness
15016000 Outer Door Lock
15200152 Lock Cable
15200200 Drop Transmitter Board
15200251 Drop Transmitter Cable (J21)
15200201 Drop Receiver Board
15200250 Drop Receiver Cable (J25)
801150 Solenoid, w/ nut and wires (10)
801107 Vector Validator (2)
15200350 Validator Harness
800688 Printer, Thermal
15009077 Printer Cable 20’ RJ/RJ
15200155 Printer Adapter RJ/DB25
VENDING HARDWARE
701326 Solenoid Mounting Bracket
701428 Solenoid Cover
801189 Solenoid Lock Washer (10)
800303 Drop Module Screw 7/16 6-32 (4)
600883 Vend Assembly Chassis
801057 Vend Casting (10)
801160 Vend Casting Set Screw (10)
801062 Vend Casting Rear Bushing (10)
801063 Vend Casting Front Bushing (10)
801058 Vend Casting Spindle (10)
801084 Vend Knob (10)
INTERIOR HARDWARE
600884 Left Inner Door
701315 Left Inner Door Hinge Assembly
600841 Right Inner Door
600842 Right Inner Door Hinge Assembly
G-3222 Locknut, Hinge 7/16” Hex, ¼-20 (3)
801109 Key Lock, Inner Door (2)
600823 Manual Drop Drawer (w/ back stop parts)
GN-4014 Drawer Back Stop
GN-1028 Bolt, Drawer Back Stop
G-3223 Locknut, Back Stop 9/16” Hex, 3/8-16 (2)
800215 Cable Clamp 5/16 (4)
701443 Rear Connector Plate
801094 Connector Plate Screws (4)
DOOR HARDWARE
3914 T-Handle
701327 Handle Spacer
701328 Handle Cam
G-3223 Locknut, Handle 9/16” Hex, 3/8-16
600828 Bolt, One-Piece
701323 Bolt Guide Bushing (3)
801096 Bolt Nylon Washer (3)
801097 Bolt Flat Washer (3)
G-3154 Bolt Locknut 1/2” Hex, 5/16-32 (3)
701362 Hinge Assembly
G-3222 Locknut, Hinge 7/16” Hex, ¼-20 (8)
600845 Validator Door
800398 Nut, Validator 8-32 (8)
801109 Key Lock, Val Door
600843 Hinge Assby, Val Door
600827 Drop Tray
701319 Drop Tray Support Bracket
G-3222 Locknut, Brkt/Body 7/16” Hex, ¼-20 (2)
801093 Locknut, Brkt/Tray 10-32 (2)
G-3222 Locknut, Vend Assby 7/16” Hex, ¼-20 (4)
801092 Screw, Main Board, 8-32 5/16 Pan Ph (6)
600876 Outer Panel
06030008 Screw, Display Module 4-40 1/4 (4)
CONSUMABLES & STICKERS
801085 Tube (each)
800660 Thermal Printer Paper Roll
801154 Column Stickers (for vend assby)
801155 Vend Knob Stickers
801159 Column Currency Decal Stickers
800332 Label, ACO Key
801156 Warning Label, Store Window
801157 Warning Label, Safe
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